JST – V

5 AXIS SPINDLE

Electromotor: ES779
Power S1/S6 15 / 18 kW. HSK F63
2 axis spindle HS-655 – 18
Max rpm 24.000
Cooling by liquid
Front and rear ceramic bearing
Axis rotation “A” ±120°
Axis rotation “C” ±245°

5 AXIS SPINDLE

Vertical milling motor type ES 369 13 Kw ( 17 CV ) HSK/63
Spindle HS300C-11/13 Kw.S1/S6 – 4 poles. 300/380 V. (+/- 10%) 800 Hz
Cooling by liquid
Isulation class F. Double front and rear angular contact bearing
A axis infinite rotation
C axis infinite rotation
Servomotors type Torque Motors

MULTITHREADED GROUP

Vertical and horitzontal milling group with circular saw for grooving.

There are som different spindle compositions and setup to adapt to your requirements.

ROTATING TOOL CHANGE ON THE BRIDGE

This storage has 10/12/16 positions and it is installed on the “X” axis, so it is next to the spindle, allowing to make a faster tool change.

CNC

All of our machines incorporate a SIEMENS Industrial CNC and, at this moments the installed equipment is SINUMERIK 840D SL. The axes movement control and the maneuvering of the rest of the machine is realized be a Numeric Control: Sinumerik 840D SL gathers all CNC, PLC, regulation and comunication tasks in a singular mpdule CCU (Compact Control Unit). With the CCU3, high control and characteristics are available. This means a rapid development of the machining and drivers high dynamics.

DRIVERS:

Axis regulation system: SINAMICS S 120
Complete filtering package (switching coil + mains filter)
Power supply 3AC 380-480 V. 50/60 Hz
High dynamic and low inertia servomotors IM B5 with incremental sensor sin/cos 1 Vpp
2048 times more definition than TTL encoders (conventional)

These engines are installed with the pulse generator (encoder) incorporated ensuring greater reliability of measurement, to avoid tolerance in flexible couplings.

Control Desk

The control unit is installed in a mobile desk, for the machine management, where are incorporated the USB connections and Ethernet, it has a keyboard, screen and operator panel, from where the operator realizes all the operations. It can be desplaced along the machine.

PORTABLE HTC2 PANEL 

Display 128×64 pixels
4 text lines
Emergency stop
Manual axis management 
Steering forward speed
Axis selection
20 function keys 
Helical Cable 3.5Mts.
2 left/right release buttons
Membrane pushbuttons
3 leves access key

There are some other panel models available, visit our Online Shop

CLAMPS-HOLDERS CONSOLES

For the pieces fastening, on the machines of this series, we adapt a suction cups system with 6 suction cups holders, and two/three suction cups in each one of them. Those supports slide longitudinally on guides, remaining pneumatically in the chosen position,. Also the suction cups have a transverse displacement in order to choose the most suitable position.

Reference stops are arranged on the trolleys for the correct positioning of the part.

In each of the vacuum zones, we have lifting bars to facilitate the loading of pieces in the machine.

ASPIRATION

Each of the agreggates that make up the spindle has a suction port which is connected to a general manifold and to a single connection port to the suction network.
For increased chip and dust collection, a curtan of brush closes the contour where the tools are installed forming a closed habitat that improves the uptake.

Robotized spindles. (5axis)

For these heads, we have designed a system of automatical suction hood height control, depending on the inclination of the spindle.

LUBRICATION:

Lubrication centralized and autimatic system.
The Numeric Control execute an automatic order by meters traversed, which guarantees a perfect and constant lubrication.
The system consists of an electric pump with its corresponding lubrication oil tank and volumetric distributors.
The system has warning / alarm that warns us about the low level of the lubricating liquid or about a loss of pressure in the circuit.
For extra lubrication, it has a specific key in the Control Panel, which can be operated manually.

SPRAYER

Sprayer – nebulizer system for the cooling of the cutting tool, pulse control system from the CNC.

This sprayer is used in case we need to cool the tool when working plates or aluminum profiles, being a nebulizer does not cause a paste with the chips and, that way it messes less the piece.

TOOL MEASURING

“Marposs” Ts 30 El TS30 Tool setter contact tool’s measuring, it’s a compact application for the tool’s preadjust on the bench of the machining centers with a integrated interface. It can be used for:

• Tool integrity comprobation
• Tool length and diameter measuring
• Tool wear compensation